CSB Releases New Video on Hot Work Hazards

The video features a computer animation showing how hot work being conducted on top of a tank led to a deadly explosion that killed one contractor and injured another.

PThe U.S. Chemical Safety Board (CSB) recently released a new safety video detailing a 2010 fatal hot work accident that occurred at a DuPont facility near Buffalo, New York.

The video, entitled “Hot Work: Hidden Hazards,” features a computer animation showing how hot work being conducted on top of a tank led to a deadly explosion that killed one contractor and injured another.

CSB Chairperson Rafael Moure-Eraso said, “This is another in our series of safety videos in wide use in industry throughout the world. Our hope is that this dramatic depiction will result in greater emphasis in safety during hot work activities like welding and grinding.”

In the video, Moure-Eraso notes that, “The tragic explosion at the DuPont facility exposed weaknesses in how process hazards were analyzed and controlled. The result was the death of a welder in a preventable hot work accident.”

The 11-minute video details the events leading up to the accident and notes that while DuPont personnel monitored the atmosphere above the tank, no monitoring was done to see if any flammable vapor was inside the tank. The CSB investigation found the hot work ignited the vapor as a result of the increased temperature of the metal tank, sparks falling into the tank, or vapor wafting from the tank into the hot work area. The welder died instantly from blunt force trauma, and a foreman received first-degree burns and minor injuries.

CSB Investigator Mark Wingard says in the video, “We found that the contractors did obtain hot work permits for welding, but those permits were authorized by DuPont employees who were unfamiliar with the specific hazards of the process and did not require testing the atmosphere inside the tanks.”

The video is available to stream or download on www.CSB.gov and may be viewed on CSB’s YouTube channel, USCSB (www.youtube.com/uscsb).

Download Center

  • Safety Metrics Guide

    Is your company leveraging its safety data and analytics to maintain a safe workplace? With so much data available, where do you start? This downloadable guide will give you insight on helpful key performance indicators (KPIs) you should track for your safety program.

  • Job Hazard Analysis Guide

    This guide includes details on how to conduct a thorough Job Hazard Analysis, and it's based directly on an OSHA publication for conducting JHAs. Learn how to identify potential hazards associated with each task of a job and set controls to mitigate hazard risks.

  • A Guide to Practicing “New Safety”

    Learn from safety professionals from around the world as they share their perspectives on various “new views” of safety, including Safety Differently, Safety-II, No Safety, Human and Organizational Performance (HOP), Resilience Engineering, and more in this helpful guide.

  • Lone Worker Safety Guide

    As organizations digitalize and remote operations become more commonplace, the number of lone workers is on the rise. These employees are at increased risk for unaddressed workplace accidents or emergencies. This guide was created to help employers better understand common lone worker risks and solutions for lone worker risk mitigation and incident prevention.

  • EHS Software Buyer's Guide

    Learn the keys to staying organized, staying sharp, and staying one step ahead on all things safety. This buyer’s guide is designed for you to use in your search for the safety management solution that best suits your company’s needs.

  • Vector Solutions

OH&S Digital Edition

  • OHS Magazine Digital Edition - June 2022

    June 2022

    Featuring:

    • SAFETY CULTURE
      Corporate Safety Culture Is Workplace Culture
    • HEAT STRESS
      Keeping Workers Safe from Heat-Related Illnesses & Injuries
    • EMPLOYEE HEALTH SCREENING
      Should Employers Consider Oral Fluid Drug Testing?
    • PPE FOR WOMEN
      Addressing Physical Differences
    View This Issue