German Bionic Unveils Exia, the First Augmented AI-Powered Exoskeleton
The next-generation wearable blends adaptive support, real-time learning, and ergonomic intelligence for a stronger, safer workforce.
- By Stasia DeMarco
- May 28, 2025
German Bionic, the robotics pioneer known for connecting exoskeletons to the cloud, has launched Exia, its most advanced wearable to date and the first exoskeleton powered end-to-end by true Augmented AI.
Built from the ground up with next-generation hardware and adaptive control software, Exia is designed as a universal exoskeleton for deployment across industries—from manufacturing and logistics to healthcare and retail. It provides up to 84 pounds (38 kg) of dynamic lift assistance and offers intelligent, real-time motion support by learning from a user’s environment and movements.
Adaptive Intelligence Built on Real-World Data
Exia’s functionality is informed by billions of motion data points collected across physically demanding sectors. Unlike traditional wearables, Exia uses its AI-native platform to interpret context and adjust support as needed, whether the user is walking, lifting, bending, or carrying.
“Exia represents a breakthrough in human augmentation,” said Armin G. Schmidt, CEO and co-founder of German Bionic. “It’s built not only on years of engineering excellence and the lived experiences of countless workers who already rely on our technology, but also on a foundation of billions of real-world data points. Exia doesn’t merely respond or even just think—it learns.”
Tackling Industry-Wide Challenges
Musculoskeletal injuries cost U.S. employers over $67,000 per claim on average. Exia is positioned to reduce that burden by improving safety and productivity in labor-intensive roles. As industries face projected labor shortages, such as a deficit of 1.9 million manufacturing workers by 2033 in the U.S., technologies like Exia aim to make physically demanding jobs more sustainable and appealing.
By mitigating injury risk and extending career longevity, Exia addresses both workforce protection and talent attraction.
Key Features of Exia
- Adaptive Lift Engine: Learns each user’s motion and delivers targeted support up to 84 lbs. (38 kg)
- Smart Safety Companion: Real-time digital twin flags high-risk movements and encourages safer practices
- German Bionic Connect App: Offers user control, analytics, and gamified coaching via smartphone
- German Bionic IO: Cloud analytics platform delivering ergonomic insights, usage monitoring, and fleet management
Integrated System for Personalization and Engagement
Exia is part of German Bionic’s 360° Human Augmentation ecosystem. The Connect App enhances user engagement by offering real-time feedback on steps taken, weight lifted, and time in use. It also allows two-way communication between the user and German Bionic, enabling personalized support and data-driven development.
Together with the German Bionic IO platform and a video-based Academy, users receive a comprehensive system that empowers efficient onboarding, ongoing education, and scalable deployment.
Availability
Exia is now available for pilot and fleet orders in North America, directly through German Bionic and its authorized partners.
About the Author
Stasia DeMarco is the Content Editor for OH&S.