Molten Metal Hazards Carry $178,500 in Fines for Foundry

OSHA has cited Multi-Cast Corp. for 13 safety and health violations, including failing to ensure foundry employees wore fire-retardant clothing and protective equipment while working with molten metal.

OSHA has cited Multi-Cast Corp. in Wauseon, Ohio, for 13 safety and health violations, including failing to ensure foundry employees wore fire-retardant clothing and protective equipment while working with molten metal. The company, which manufactures aluminum sand castings, faces $178,500 in fines as a result of a November 2010 inspection.

"Employers have a responsibility to ensure employees have safe working environments, which includes taking all necessary precautions to protect them from hazards such as molten metal," said Jule Hovi, OSHA's area director in Toledo. "Multi-Cast is well aware of OSHA's safety and health regulations, but has irresponsibly ignored them and put its employees in harm's way."

Three willful violations, with proposed penalties of $147,000, include failing to ensure employees wore fire-retardant clothing and used face shields while working around molten metal, as well as ensure machine guarding was in place on a roll-over mold-making machine.

Four serious safety violations, with proposed fines of $17,500, are failing to ensure crane hooks were equipped with properly functioning safety latches, provide guards on stair railings, and provide adequate personal protective clothing and equipment.

Three serious health violations, with proposed fines of $11,900, involve failing to provide lead standard training, not having combustion safeguards installed on a natural gas furnace, and allowing an employee to work under a 2,500-pound sand mold.

Three other-than-serious record-keeping violations, with proposed penalties of $2,100, are failing to ensure the OSHA 300 form for workplace-related injuries and illnesses was completed in detail for the years 2008, 2009, and 2010.

This investigation falls under the requirements of OSHA's Severe Violators Enforcement Program.

Product Showcase

  • Preventative Heat Safety

    Dehydration and heat exposure impair physical and cognitive performance. Proper hydration boosts heat stress resilience, but hydration needs are highly individualized and hard to predict across a workforce. Connected Hydration® empowers industrial athletes to stay safe through behavioral interventions, informed by sports science, and equips safety teams with critical insights to anticipate high-risk situations and adapt to evolving environmental factors. Curious about applying the latest in sports science based hydration strategies for industrial athletes? Stop by booth #1112 at AIHA or schedule a free demo today at https://epcr.cc/demo. Read More

  • Matrix's OmniPro Vision AI Collision Avoidance System

    OmniPro Vision AI is a state-of-the-art collision avoidance system that features NIOSH award-winning Visual Artificial Intelligence (AI) technology. This highly accurate, powerful system identifies and alerts on pedestrians, vehicles and specified objects, ensuring safer facilities, mining operations and industrial sites. With its web-based cloud application, OmniPro Vision AI also logs and analyzes a wide range of data related to zone breach notifications. Operating without needing personal wearable devices or tags, OmniPro has visual and audible zone breach alerts for both operators and pedestrians. Read More

  • Safety Knives

    The Safety Knife Company has developed a quality range of safety knives for all industries. Designed so that fingers cannot get to the blades, these knives will safely cut through cardboard, tape, strapping, shrink or plastic wrap or a variety of other packing materials. Because these knives have no exposed blades and only cut cardboard deep, they will not only protect employees against lacerations but they will also save product. The Metal Detectable versions have revolutionary metal detectable polypropylene knife bodies specifically for the food and pharmaceutical industries. This material can be detected and rejected by typical detection machines and is X-ray visible. Read More

Featured

Artificial Intelligence