OSHA Finds Management Ignores Hazards after Worker Falls into Acid-filled Tank

The accident occurred at an auto parts manufacturer in Pell City, Alabama

A man working at WKW Erbsloeh North America Inc.’s Alabama facility suffered severe burns to his face and internal organs when he fell backwards and was submerged into a tank filled with corrosive phosphoric and sulfuric acid. An OSHA investigation found safety violations that placed employees in serious peril and led to the worker’s injuries.

WKW was issued a willful citation for exposing workers to falls from walkways without railings. OSHA requires walkways, platforms or runways above or next to dangerous equipment, including chemical tanks, to have railing and toeboards installed.

"Allowing a worker to be injured by a hazard that was known by all is terrible. This worker was doing the right thing, but management was not," said Ramona Morris, director of OSHA's Birmingham Area Office. "Employers have the responsibility to protect employees from injuries and illnesses."

The five serious citations were issued for failing to provide workers with equipment to prevent accidental machine startup; not ensuring workers followed procedures to prevent accidental machine startup; failing to monitor air quality inside chemical tanks that workers entered; not training workers on the hazards of confined spaces; and no periodic inspections of worker procedures to prevent accidental machine startup.

Product Showcase

  • Stay Cool and Comfortable With CarbonX

    Stay Cool and Comfortable With CarbonX

    Beat the heat with the CarbonX® Active™ Baselayer, an ideal solution for professionals who want to keep cool, safe, and comfortable when performing high-activity tasks in hot and potentially dangerous environments. The moisture-wicking 6.0 oz/yd2 Active fabric has a TPP rating of 10 cal/cm2, far surpassing the performance of competing FR garments of similar weight. 3

  • Bodytrak

    Bodytrak

    Bodytrak is a data-driven solution fueled by science that’s designed to keep employees safe. The smart safety solution continuously monitors an individual’s response to physiological stress to mitigate workplace risks and provides an alarm system for the user and supervisors to prevent incidents caused by heat stress, fatigue, noise exposure and more. Visit Bodytrak at ASSP SAFETY 2023, stand #609 for a live demo or contact us via bodytrak.co to see how we can help enhance the health and safety practices in your organization today. 3

  • AA

    AA

    A+A—The World’s No 1. Trade Fair with Congress for Safety, Security and Health at Work—is renowned for its wide range of products and international reach, reflecting the status of the industry with the latest technologies and trends. From October 24-27, 2023, A+A will showcase the entire range of products and services for personal and occupational safety at the fairground in Düsseldorf, Germany - from protective items for individual body parts to complex security systems, from occupational medical care to ergonomic workplace design. An international congress will complement the exhibits. 3

Featured