Study Finds Exosuit Technology Eliminates Warehouse Back Injuries

Study Finds Exosuit Technology Eliminates Warehouse Back Injuries

A new report shows exosuits led to zero back injuries across 280,000 hours of work in multiple distribution centers.

A recent study by HeroWear has revealed that workers wearing exosuits experienced zero back injuries across 280,000 hours of work, a significant reduction from the previous rate of one injury every 27,000 hours. 

This data—collected from multiple U.S. distribution centers—is equivalent to 140 full-time employees using exosuits over one year and performing an estimated 50-60 million lifts. The study also showed a 25 percent decrease in work-related discomfort and a 20 percent reduction in fatigue among exosuit users. 

Historically, these facilities would have expected over 10 back injuries within the same timeframe, highlighting the impact of exosuit deployment.

“These are exciting results for companies looking to reduce injury risk for their workers,” HeroWear CEO Mark Harris said in a statement. “Users report they are less sore at work and less tired at the end of the day, with many describing that they are using this additional energy to spend more time doing things they love.”

All participating companies noted improved safety conditions and worker satisfaction. Dr. Karl Zelik, HeroWear's chief scientific officer, explained that they are continuing to collect data from millions of work hours across various industries to further assess the technology’s long-term impact on worker health.

More information on the study is available on the HeroWear website.

About the Author

Robert Yaniz Jr. is the Content Editor of Occupational Health & Safety.

Product Showcase

  • Safety Shower Test Cart

    The Safety Shower Test Cart speeds up and simplifies emergency shower tests, ensures you stay in compliance with OSHA regulations, and significantly reduces testing costs. With 7 unique features, the cart makes testing easy, effective, and efficient. You can test water clarity, flow, temperature, and spread—all at the same time! Most safety shower testing kits create a mess, take too much time to use, and don't fully help you stay in compliance with OSHA & ANSI standards. Transform the way you test emergency showers with Green Gobbler Safety. Read More

  • SECUPRO MARTEGO

    FOR HIGHEST DEMANDS. A cutting tool in which function and design go hand in hand. Meet the SECUPRO MARTEGO, our prize-winning squeeze-grip safety knife with fully automatic retractable blade for safety. • Ergonomically friendly trigger mechanism to engage the blade • Durable body made of aluminum • Safer alternative to fixed blade utility knives for general cutting tasks • 9 mm Cutting depth • Easy, tool free blade change Dimensions: L 6.10" L x 0.71" W x 1.91" H Weight: 3.70 oz Cutting Depth: 9 mm Read More

  • EMSL Analytical, Inc. - Air Sampling Supplies & Testing Labs

    EMSL Analytical, Inc. operates laboratories throughout the United States and Canada. EMSL is a nationally recognized and locally focused provider specializing in fast laboratory results for Asbestos, Mold, Silica, Lead & Metals, Bacteria, Legionella, USP , Combustion By-Products, VOC’s, Radon, PCB’s, Formaldehyde, METH/Fentanyl, Identification of Dust & Unknowns. Sampling Pumps, Cassettes, Media & Supplies available. Reach us at 1-800.220.3675 Read More

Featured

Artificial Intelligence