Study Finds Exosuit Technology Eliminates Warehouse Back Injuries

Study Finds Exosuit Technology Eliminates Warehouse Back Injuries

A new report shows exosuits led to zero back injuries across 280,000 hours of work in multiple distribution centers.

  • By Robert Yaniz Jr.
  • Sep 27, 2024

A recent study by HeroWear has revealed that workers wearing exosuits experienced zero back injuries across 280,000 hours of work, a significant reduction from the previous rate of one injury every 27,000 hours. 

This data—collected from multiple U.S. distribution centers—is equivalent to 140 full-time employees using exosuits over one year and performing an estimated 50-60 million lifts. The study also showed a 25 percent decrease in work-related discomfort and a 20 percent reduction in fatigue among exosuit users. 

Historically, these facilities would have expected over 10 back injuries within the same timeframe, highlighting the impact of exosuit deployment.

“These are exciting results for companies looking to reduce injury risk for their workers,” HeroWear CEO Mark Harris said in a statement. “Users report they are less sore at work and less tired at the end of the day, with many describing that they are using this additional energy to spend more time doing things they love.”

All participating companies noted improved safety conditions and worker satisfaction. Dr. Karl Zelik, HeroWear's chief scientific officer, explained that they are continuing to collect data from millions of work hours across various industries to further assess the technology’s long-term impact on worker health.

More information on the study is available on the HeroWear website.

About the Author

Robert Yaniz Jr. is the Content Editor of Occupational Health & Safety.

Product Showcase

  • Kestrel 5400 Heat Stress Tracker WBGT Monitoring for Workplace Safety

    Ensure safety with the Kestrel® 5400 Heat Stress Tracker, the go-to choice for safety professionals and endorsed by the Heat Safety & Performance Coalition. This robust, waterless WBGT meter is ideal for both indoor and outdoor environments, offering advanced monitoring and data logging essential for OSHA compliance. It features pre-programmed ACGIH guidelines and alert settings to quickly signal critical conditions. Integrated with the cloud-based Ambient Weather Network, the 5400 allows managers to view, track, and log job site conditions remotely, ensuring constant awareness of potential hazards. Its capability for real-time mobile alerts and remote data access promotes proactive safety management and workplace protection, solidifying its role as a crucial tool in industrial hygiene. Read More

  • SwabTek® Cannabis Test Kit

    The SwabTek® Cannabis Test Kit is a single-use spot test designed for use in screening for cannabis compounds in any sample type or on any surface. The test is capable of identifying the presumed presence of cannabinoids in very small quantities, with a level of detection as little as 6 μg in mass. Learn more about the SwabTek® Cannabis Test Kit and the rest of SwabTek surface drug testing solutions through the webinar titled "Everything You Want To Know About Surface Testing" Read More

  • Glove Guard® Clip

    Safety should never be compromised, especially when it comes to proper glove usage. The Glove Guard® clip enhances safety by encouraging employees to keep their gloves with them at all times. This reduces the risk of accidents and injuries on the job. By ensuring everyone has their gloves readily available, we help promote a culture of safety and efficiency. The Glove Guard® clip is designed to withstand the toughest work environments. Constructed from robust materials made in the USA, it can endure extreme conditions, including harsh weather, and rigorous activities. Read More

Featured

Most   Popular

Artificial Intelligence